Adjustable mower deck

ABSTRACT

A mower deck can include a linkage that enables adjusting the height of the mower deck with a single action. The mower deck can include a rolling mechanism support arm at each corner and a coupling mechanism that extends between the front and rear rolling mechanism support arms on each side of the mower deck. A shaft can extend between the two front rolling mechanism support arms and can be rotated via an actuator. When the shaft is rotated, the front rolling mechanism support arms will rotate in unison, and the coupling mechanisms will cause the rear rolling mechanism support arms to also rotate in unison. In this way, a single action can cause the height of the mower deck to be adjusted.

BACKGROUND

Golf courses, sod farms, and other establishments with expansive grassy areas typically employ large commercial mowers to cut grass. A typical commercial mower may include multiple “mower decks” that house the cutting blades. Unlike a common residential mower, the mower deck of commercial mowers typically houses multiple (e.g., 2-4) cutting blades.

Mower decks typically have a rectangular shape with four wheels at the corners or front and rear rollers that support the mower deck above the ground. The wheels or rollers are typically mounted to the mower deck in a manner that allows the height of the mower deck relative to the ground to be adjusted thereby allowing grass to be cut at different lengths. With current mower decks, the process of adjusting the height of the mower deck can be difficult. For example, in many cases, a mower deck is configured to allow the wheels or rollers to be bolted to the deck at one of various vertical positions. In such cases, the height of the mower deck can be adjusted by removing/loosening the bolts, adjusting each wheel/roller to the desired height, and finally replacing/tightening the bolts. Even with a single mower deck, this process can be time consuming. Furthermore, anytime the wheels or rollers are adjusted, it is critical to ensure that the mower deck remains level which further complicates the process.

BRIEF SUMMARY

The present invention extends to a mower deck that includes a linkage that enables adjusting the height of the mower deck with a single action. The mower deck can include a rolling mechanism support arm at each corner and a coupling mechanism that extends between the front and rear rolling mechanism support arms on each side of the mower deck. A shaft can extend between the two front rolling mechanism support arms and can be rotated via an actuator. When the shaft is rotated, the front rolling mechanism support arms will rotate in unison, and the coupling mechanisms will cause the rear rolling mechanism support arms to also rotate in unison. In this way, a single action can cause the height of the mower deck to be adjusted.

In one embodiment, the present invention is implemented as a mower deck that includes: a main body having a front side, a rear side, a left side and a right side, the main body housing one or more cutting blades; for each of the left and right sides, a front and a rear rolling structure support arm pivotally connected to the main body, each rolling structure support arm supporting a rolling structure; a shaft that extends along the front side to couple the front rolling structure support arms together; and for each of the left and right sides, a coupling mechanism that couples the corresponding front rolling structure support arm to the corresponding rear rolling structure support arm such that, when the shaft is rotated, the front and rear rolling structure support arms are pivoted in equal increments.

In another embodiment, the present invention is implemented as a mower that includes one or more mower decks. Each mower deck comprises: a main body having a front side, a rear side, a left side and a right side, the main body housing one or more cutting blades; for each of the left and right sides, a front and a rear rolling structure support arm pivotally connected to the main body, each rolling structure support arm supporting a rolling structure; a shaft that extends along the front side to couple the front rolling structure support arms together; and for each of the left and right sides, a coupling mechanism that couples the corresponding front rolling structure support arm to the corresponding rear rolling structure support arm such that, when the shaft is rotated, the front and rear rolling structure support arms are pivoted in equal increments.

In another embodiment, the present invention is implemented as a mower deck that includes: a main body housing one or more cutting blades; a first pair of front and a rear rolling structure support arms that are pivotally connected to a first side of the main body; a second pair of front and a rear rolling structure support arms that are pivotally connected to a second side of the main body opposite the first side; a first coupling mechanism for the first pair of front and rear rolling structure support arms, the first coupling mechanism coupling the front rolling structure support arm to the rear rolling structure support arm such that, when the front rolling structure support arm is pivoted, the rear rolling structure support arm is also pivoted to cause a height of rolling structures coupled to the front and rear rolling structure support arms to be adjusted equally; and a second coupling mechanism for the second pair of front and rear rolling structure support arms, the second coupling mechanism coupling the front rolling structure support arm to the rear rolling structure support arm such that, when the front rolling structure support arm is pivoted, the rear rolling structure support arm is also pivoted to cause a height of rolling structures coupled to the front and rear rolling structure support arms to be adjusted equally.

This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter.

BRIEF DESCRIPTION OF THE DRAWINGS

In order to describe the manner in which the above-recited and other advantages and features of the invention can be obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:

FIG. 1 illustrates a perspective view of a mower deck that is configured in accordance with embodiments of the present invention;

FIG. 2 illustrates a side view of the mower deck of FIG. 1;

FIG. 2A illustrates an isolated view of the linkage employed by the mower deck of FIG. 1; and

FIGS. 3A-3C illustrate the mower deck of FIG. 1 at three different heights.

DETAILED DESCRIPTION

The present invention extends to a mower deck that includes a linkage that enables adjusting the height of the mower deck with a single action. The present invention therefore enhances the efficiency of operating a mower particularly in cases where grass may be cut at various lengths. The present invention can provide these enhancements in efficiency while also ensuring that the mower deck is maintained level after an adjustment.

FIG. 1 provides a perspective view and FIG. 2 provides a side view of a mower deck 100 that is configured in accordance with one or more embodiments of the present invention. As shown, mower deck 100 includes a main body 101 which houses a number of cutting blades (which in this case is four). It is noted that, in FIG. 1, various panels have been removed to allow the components that are the subject of the present invention to be visible. Main body 101 is supported off the ground by rollers 102 a, 102 b. However, in other embodiments, rollers 102 a, 102 b may be replaced by wheels. In this specification and the claims, the term “rolling mechanism” will be used to generally represent rollers, wheels or another structure that can be used to roll a mower deck along the ground. Accordingly, although the figures show embodiments that employ front and rear rollers, the present invention should not be limited by the type or number of rolling mechanisms that the mower deck employs.

At each front corner of main body 101, a front rolling mechanism support arm 104 a is coupled to the main body, while at each rear corner of main body 201, a rear rolling mechanism support arm 104 b is coupled to the main body. The terms “front” and “rear” are relative terms used only to distinguish between two opposing sides of main body 101 and should not be construed as requiring the front side to be “in front” when the mower is travelling in a forward direction. Each rolling mechanism support arm 104 a/104 b (or collectively rolling mechanism support arms 104) is configured to support a rolling mechanism. In the depicted embodiment, front rolling mechanism support arms 104 a are coupled to opposing ends of front roller 102 a while rear rolling mechanism support arms 104 b are coupled to opposing ends of rear roller 102 b. As mentioned above, if rollers 102 a, 102 b are replaced with wheels, each rolling mechanism support arm 104 would be coupled to a separate wheel.

As can be seen, the height of main body 101 relative to the ground is controlled by the position of rolling mechanism support arms 104. As will be explained below, the present invention provides a linkage that enables each of rolling mechanism support arms 104 to be adjusted in unison with a single action thereby increasing the efficiency of adjusting the cutting height of a mower.

As best seen in FIG. 1, a shaft 103 extends between and is coupled to front rolling mechanism support arms 104 a. Shaft 103 is coupled to front rolling mechanism support arms 104 a such that, when shaft 103 rotates, front rolling mechanism support arms 104 a pivot in unison. In other words, front rolling mechanism support arms 104 a are configured to pivot around the axis of shaft 103. Each rear rolling mechanism support arm 104 b is coupled to main body 101 via a pivoting connection 103 a so that they pivot in a similar manner. Although not visible, there is no shaft that extends between rear rolling mechanism support arms 104 b.

An actuating arm 106 can be coupled to shaft 103 at one end and to an actuator 107 at the other end. Actuator 107 functions to rotate shaft 103 in response to user input or another control signal. Actuator 107 is a linear actuator that causes actuating arm 106 to pivot around the axis of shaft 103. It is noted, however, that many other actuator configurations could equally be employed such as a rotary motor that turns a gear that is coupled to shaft 103. Accordingly, the manner in which shaft 103 is caused to be rotated is not essential to the present invention. Of importance is the fact that shaft 103 causes both front rolling mechanism support arms 104 a to be pivoted in equal increments such that the height of the front of main body 101 will be adjusted equally.

The linkage of the present invention further includes a coupling mechanism 105 on each side of main body 101 which couples the corresponding front and rear rolling mechanism support arms 104 a, 104 b. Although the figures illustrate a single side, the same coupling mechanism 105 could be employed on the non-depicted side. Coupling mechanism 105 is configured to cause each rear rolling mechanism support arm 104 b to be pivoted in unison with the front rolling mechanism support arms 104 a. As a result, when actuator 107 is actuated, each rolling mechanism support arm 104 will pivot in equal increments to thereby adjust the height of each corner of main body 101 in unison.

As is best seen in FIG. 2, coupling mechanism 105 includes a linking member 105 a that is connected between front rolling mechanism support arm 104 a and rear rolling mechanism support arm 104 b. Specifically, front end 105 a 1 of linking member 105 a is coupled at the top of front rolling mechanism support arm 104 a (i.e., above shaft 103) while rear end 105 a 2 of linking member 105 a is coupled at the bottom of rear rolling mechanism support arm 104 b (i.e., below pivoting connection 103 a).

Because front end 105 a 1 is connected to front rolling mechanism support arm 104 a above shaft 103, when shaft 103 is turned to cause roller 102 a to be lowered relative to main body 101 (which would be counterclockwise in FIG. 2), linking member 105 a will be pulled in a frontward direction. Similarly, because rear end 105 a 2 is connected to rear rolling mechanism support arm 104 b below pivoting connection 103 a, the frontward movement of linking member 105 a will cause rear rolling mechanism support arm 104 b to rotate in a direction opposite to the direction in which front rolling mechanism support arm 104 a is rotating (which in this case is clockwise in FIG. 2).

Coupling mechanism 105 and rolling mechanism support arms 104 can be configured such that the rotation of front rolling mechanism support arm 104 a causes an equal amount of rotation of rear rolling mechanism support arm 104 b. For example, the distance between the axis of shaft 103 and the point where front end 105 a 1 couples to front rolling mechanism support arm 104 a can substantially match the distance between the axis of pivoting connection 103 a and the point where rear end 105 a 2 couples to rear rolling mechanism support arm 104 b (assuming the support arms are configured to space the rollers 102 a and 102 b equally from shaft 103 and pivoting connection 103 a respectively). Accordingly, when shaft 103 is rotated a specified amount, each end of rollers 102 a, 102 b will be adjusted in the same increment. Because shaft 103 can be rotated by actuator 107, a single action can accomplish this adjustment to the cutting height of mower deck 100.

Linking member 105 a also functions to prevent rear rolling mechanism support arm 104 b from pivoting upwardly. With mower deck 100 on the ground, the weight of mower deck 100 would tend to cause rear rolling mechanism support arm 104 b to pivot upwardly. However, linking member 105 a opposes this upward pivoting. In other words, rear rolling mechanism support arm 104 b can only pivot upwardly (which would be counterclockwise in FIG. 2) when front rolling mechanism support arm 104 a pivots upwardly (which would be clockwise in FIG. 2) in the same amount.

In some embodiments, such as the depicted embodiments, coupling mechanism 105 can also include a support member 105 b. As shown, support member 105 b can in essence be the inverse of linking member 105 a such that the combination of linking member 105 a and support member 105 b forms a FIG. 8 shape. In particular, rear end 105 b 1 of support member 105 b is coupled at the top of rear rolling mechanism support arm 104 b while front end 105 b 2 of support member 105 b is coupled at the bottom of front rolling mechanism support arm 104 a. The primary role of support member 105 b is to retain the position of rear rolling mechanism support arm 104 b when mower deck 100 is lifted off the ground. For example, if mower deck 100 is lifted, gravity will tend to cause rear rolling mechanism support arm 104 b to pivot downwardly. However, because of how support arm is coupled between front rolling mechanism support arm 104 a and rear rolling mechanism support arm 104 b, rear rolling mechanism support arm 104 b will not be able to pivot downwardly unless front rolling mechanism support arm 104 a is pivoted downwardly in the same amount.

FIG. 2A provides an isolated view of various components of coupling mechanism 105. In some embodiments, linking member 105 a can include pivoting portions 201, 204 on opposing ends. For example, pivoting portions 201, 204 could comprise a number of chain links at opposing ends of a rigid bar or bars. A benefit of configuring linking member 105 a with pivoting portions 201, 204 is that the pivoting portions can conform to the relatively circular edges of the corresponding rolling mechanism support arm 104 to thereby provide greater stability and accuracy of rotation. Support member 105 b can likewise be configured with pivoting portions 201, 204.

FIG. 2A also illustrates how coupling mechanism 105 can enable mower deck to be leveled. It is typically desirable for main body 101 to be leveled to prevent grass from being cut unevenly. The level of main body 101 is primarily determined by the relative positions of rolling mechanism support arms 104. Because front rolling mechanism support arms 104 a are both coupled to shaft 103, their positions should remain in alignment. In contrast, the position of rear rolling mechanism support arm 104 b relative to front rolling mechanism support arm 104 a is only constrained by coupling mechanism 105. It is therefore desirable to perform an initial configuration of coupling mechanism 105 to ensure that each rear rolling mechanism support arm 104 b is properly leveled relative to front rolling mechanism support arms 104 a.

This leveling is accomplished by adjusting the length of linking member 105 a between coupling point 104 a 1 and coupling point 104 b 2. In the depicted embodiment, this length of linking member 105 a is adjustable at coupling point 104 a 1, but the adjustability could also or alternatively be provided at coupling point 104 b 2. As shown, coupling point 104 a 1 comprises a socket 104 a 1 through which a bolt 202 of linking member 105 a inserts. A nut 203 can then be threaded onto bolt 202 to a position that will cause the position or rear rolling mechanism support arm 104 b to align with front rolling mechanism support arm 104 a. In particular, because of shaft 103, the orientation of front rolling mechanism support arm 104 a will be fixed such that the shortening of linking member 105 a will cause rear rolling mechanism support arm 104 b to pivot downwardly. The adjustment of nut 203 can be performed while mower deck 100 is on a known flat surface such that, once main body 101 is level, it can be determined that rolling mechanism support arms 104 are in alignment. Once the length of linking member 105 a has been set appropriately, the length of support member 105 b can be set in a corresponding manner. For example, nut 203 on support member 105 b can be tightened to remove any slack to prevent rear rolling mechanism support arm 104 b from sagging when mower deck 100 is lifted.

FIGS. 3A-3C illustrate mower deck 100 at three different cutting heights. As indicated by the arrows in FIGS. 3B and 3C, when actuator 107 is extended, shaft 103 rotates and, due to coupling mechanism 105, front and rear rolling mechanism support arms 104 a, 104 b also rotate in unison in the indicated directions to thereby raise the cutting height.

In some embodiments, a mower may include one or more mower decks 100 and provide a control mechanism for adjusting the cutting height of each mower deck. For example, a user interface (e.g., a button, lever, touch screen, etc.) may be provided on the mower to allow the user to select a particular cutting height. In response to user input that specifies a particular height, the control mechanism may provide a control signal to each actuator 107 on each mower deck 100 to cause each actuator 107 to rotate each shaft 103 in the corresponding amount. As can be seen, the present invention can greatly simplify the process of adjusting the cutting height of a mower, particularly when the mower has more than one mower deck.

Although the figures depict an embodiment of the linkage that employs a single shaft 103 and a coupling mechanism 105 on each side of mower deck 100, the linkage could alternatively be designed with two shafts and a coupling mechanism on only one side. For example, with reference to the figures, mower deck could include a rear shaft that couples rear rolling mechanism support arms 104 b together in the same manner that shaft 103 couples front rolling mechanism support arms 104 a together. In such cases, a coupling mechanism (e.g., coupling mechanism 105) could couple together front and rear rolling mechanism support arms 104 a/104 b only on one side. When adjusting the height of the mower deck, the rear shaft could be actuated in a similar manner as shaft 103. For example, a separate actuator can be used to rotate the rear shaft synchronously with shaft 103, or a coupling can be integrated between shaft 103 and the rear shaft such that the rear shaft will be rotated when shaft 103 is rotated. When a coupling is used, the coupling can preferably be positioned towards the middle of the two shafts to minimize torsion to the rear shaft. In other words, if the coupling is positioned at one side of the rear shaft, the torsion to the rear shaft may cause the rear rolling mechanism support arm on the opposing side of the rear shaft to sag.

In these two-shaft, single coupling mechanism embodiments, leveling of the mower deck will be accomplished in much the same manner as described above except that the two shafts will synchronize the level across the front and rear of the mower deck while the coupling mechanism will synchronize the level between the front and rear. Although each of the above described embodiments is suitable for maintaining the level of a mower deck while also enabling a single action adjustment to the level, embodiments that employ a single shaft that is positioned on the forward-facing side of the mower deck (where the forward-facing side would be the side facing forward while the mower is traveling forward) may be preferable in many implementations since a shaft on the rearward-facing side will likely collect grass clippings which can hamper the performance of the linkage and deteriorate the linkage more quickly.

The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope. 

What is claimed:
 1. A mower deck comprising: a main body having a front side, a rear side, a left side and a right side, the main body housing one or more cutting blades; for each of the left and right sides, a front and a rear rolling structure support arm pivotally connected to the main body, each rolling structure support arm supporting a rolling structure; a shaft that extends along the front side to couple the front rolling structure support arms together; and for at least one of the left and right sides, a coupling mechanism that couples the corresponding front rolling structure support arm to the corresponding rear rolling structure support arm such that, when the shaft is rotated, the front and rear rolling structure support arms are pivoted in equal increments.
 2. The mower deck of claim 1, wherein the front rolling structure support arms pivot around an axis of the shaft.
 3. The mower deck of claim 1, wherein each rolling structure support arm supports one end of a roller.
 4. The mower deck of claim 1, wherein each rolling structure support arm supports a separate wheel.
 5. The mower deck of claim 1, further comprising: an actuator that is coupled to the shaft and configured to rotate the shaft.
 6. The mower deck of claim 5, wherein the actuator is electronically actuated.
 7. The mower deck of claim 1, wherein the coupling mechanism comprises a linking member having a front end that is coupled to the front rolling structure support arm at a point that is above a pivoting axis of the front rolling structure support arm and a rear end that is coupled to the rear rolling structure support arm at a point that is below a pivoting axis of the rear rolling structure support arm.
 8. The mower deck of claim 7, wherein the first and second ends of the linking member include pivoting portions.
 9. The mower deck of claim 8, wherein the pivoting portions comprise chain links.
 10. The mower deck of claim 7, wherein a length of the linking member between the two points is adjustable.
 11. The mower deck of claim 7, wherein the coupling mechanism comprises a support member having a front end that is coupled to the front rolling structure support arm at a point that is below the pivoting axis of the front rolling structure support arm and a rear end that is coupled to the rear rolling structure support arm at a point that is above the pivoting axis of the rear rolling structure support arm.
 12. The mower deck of claim 11, wherein a length of the support member between the two points is adjustable.
 13. The mower deck of claim 7, wherein a distance between the point where the front end of the linking member couples to the front rolling structure support arm and the pivoting axis of the front rolling structure support arm matches a distance between the point where the rear end of the linking member couples to the rear rolling structure support arm and the pivoting axis of the rear rolling structure support arm.
 14. The mower deck of claim 1, wherein each of the left and right sides includes a coupling mechanism.
 15. The mower deck of claim 1, wherein only one of the left or right sides includes a coupling mechanism, the mower deck further comprising: a second shaft that extends along the rear side to couple the rear rolling structure support arms together.
 16. The mower deck of claim 15, wherein the second shaft is actuated by one of: a coupling that couples the second shaft to the shaft; or an actuator that is separate from but operates synchronously with an actuator that actuates the first shaft.
 17. A mower comprising: one or more mower decks, each mower deck comprising: a main body having a front side, a rear side, a left side and a right side, the main body housing one or more cutting blades; for each of the left and right sides, a front and a rear rolling structure support arm pivotally connected to the main body, each rolling structure support arm supporting a rolling structure; a shaft that extends along the front side to couple the front rolling structure support arms together; and for at least one of the left and right sides, a coupling mechanism that couples the corresponding front rolling structure support arm to the corresponding rear rolling structure support arm such that, when the shaft is rotated, the front and rear rolling structure support arms are pivoted in equal increments.
 18. The mower of claim 17, wherein each mower deck further comprises an actuator for rotating the shaft, the mower further comprising: a control system for providing a control signal to the actuator of each mower deck.
 19. The mower of claim 17, wherein the coupling mechanism comprises a linking member having a front end that is coupled to the front rolling structure support arm at a point that is above a pivoting axis of the front rolling structure support arm and a rear end that is coupled to the rear rolling structure support arm at a point that is below a pivoting axis of the rear rolling structure support arm.
 20. A mower deck comprising: a main body housing one or more cutting blades; a first pair of front and a rear rolling structure support arms that are pivotally connected to a first side of the main body; a second pair of front and a rear rolling structure support arms that are pivotally connected to a second side of the main body opposite the first side; a first coupling mechanism for the first pair of front and rear rolling structure support arms, the first coupling mechanism coupling the front rolling structure support arm to the rear rolling structure support arm such that, when the front rolling structure support arm is pivoted, the rear rolling structure support arm is also pivoted to cause a height of rolling structures coupled to the front and rear rolling structure support arms to be adjusted equally; and a second coupling mechanism for the second pair of front and rear rolling structure support arms, the second coupling mechanism coupling the front rolling structure support arm to the rear rolling structure support arm such that, when the front rolling structure support arm is pivoted, the rear rolling structure support arm is also pivoted to cause a height of rolling structures coupled to the front and rear rolling structure support arms to be adjusted equally. 